Alcom Equipment List

Offset Press Department Sheet-Fed

  • 1 Six-color XL 105 Heidelberg Speedmaster with Prinact press center including inpress color and register controls. 28 x 41 sheet, In-line aqueous coater.
  • 1 Five-color SM 102 Heidelberg Speedmaster with CP2000 digital interface, 28 x 40 sheet size with in-line aqueous coater. Perfecting ability to print three colors over two.
  • 1 Two-color QM 46 Heidelberg Quickmaster for envelope and stationary printing.  Equipped with high speed envelope feeder.  Up to 13″ x 18″ sheet size.

Web Press Department (Non-heat Set)*

  • 2 4-Unit Solna web, 23.75” maximum print surface, 24.8125” cutoff, Roll sizes 11” to 39” 1 web, four color, two sides; 2 Webs, two color, two sides; 3 Webs; one color, two sides: 4 Webs, one color, two sides.
  • 1 2 Unit Tensor, 32 page web offset book press, 19” cut off x 29” web width, capable of producing 6” x 9” and 7” x 9” signatures. Equipped with Jardis ribbon deck for 2 webs, 4 ribbons and Tensor Jaw folder. Also equipped with Martin zero-speed spicers for continuous operation, 2 webs, one color, two sides.
  • *All Web Presses are capable of gluing and trimming in-line with paster trimmer.
  • 1 S-96 Sheeter; allowing for high-speed roll-to-sheet conversion.

Digital Press Department

  • 1 Kodak NexPress SX3900; digital production color press with HD inks. Capable of printing on a large sheet size of 14” x 39”.
  • 1 Kodak NexPress ZX3900 digital color press with HD inks.  Cappable of printing on a large sheet size of 14″ x 39″.
  • 1 Canon VarioPrint 6320; digital production B/W press equipped with an inline BLM 550 booklet maker capable of face trimming and square back saddle binding.
  • 2 Canon VarioPrint 6320; digital production B/W presses.
  • 1 Canon ImageRunner Pro 123VPMICR B/W digital production press. Check and deposit slip printing up to 14.33” x 18.5”
  • 1 CP Bourg Perfect Binder and Challenge 3-knife trimmer capable of producing near line perfect bond books.
  • 1 CP Bourg Booklet Maker for accurate scoring, folding, saddle stitching and 3-side trimming of booklets.
  • 3 Evolis Quantum II Duplex Card Printer for printing of plastic Gift Cards, ID Badges, Loyalty Cards, Event Badges, etc. Capable of short-run color printing and encode magnetic stripes.
  • 1 Morgana CardXtra Plus business card cutter for concise business card cutting.
  • 1 Standard Horizon Perfect Binder
  • 1 Stahl 3-Knife Trimmer
  • 2 Auto Punch Systems used for punching sheets for varying binding operations like plastic coil and GBC binding.
  • 1 Challenge cutter
  • 1 Challenger 3-hole drill
  • 1 Baum Folder 714
  • 2 MBO Folders
  • 1 Morgana Auto Creaser
  • 1 Plastic Coil Binding System

Large Format Press Department

  • 1 HP Scitex FB 700 Industrial UV Printer. Capable of handling rigid and flexible material. Can print on media up to 98” wide and 2.5 inches thick. Ability to print CMYK + White.
  • 1 ESKO Kongsberg iXN24 multi-cut high power router with capabilities to put the finishing touches on nearly every available substrate. Standard shape die-cutting as well as unique custom designs for every application.
  • Miller Weldmaster T300 Extreme Edge seam welder.  Single size hemming for all four banner sides; Pole pocket configured for pole insertion; Single size hemming for hem and rope.

Bindery and Finishing Department

  • 3 Saddle stitchers with up to 8 pockets and cover feeder with 2-up capability and in-line hole punching.
  • 1 Polar 137
  • 4 Folders up to 30”
  • 3 In-Line Z-2 knife folders for hard and soft folding
  • 1 Multi-head drill
  • 3 Palamides BA700 In-line banders
  • 1 In-line hot melt system for fugitive gluing capability
  • 1 16 station collator
  • 1 TEC Lighting UV coater for flood UV coating sheets up to 28″ x 40″.

Fulfillment Department

  • 1 On-call staff: up to 55 people per shift
  • 1 Pick and Pack Order Fulfillment: with 3,500 skid locations and 4,000 bin locations
  • 1 Shanklin 17” x 22” Shrink Wrap Machine
  • 1 3 Hole Punch
  • 2 In-line Hot Glue Attachments
  • 1 PFM 2000: Packing Fin Seal Over Wrap System, fully automated
  • 1 Steamfeed 5-Unit Collation System
  • 1 Mercure Envelope Sealer
  • 1 Dupo 12-Pocket Collator with staple capabilities

Data Management, Data Processing, Data Cleansing, Data Storage Department

  • Complete database management and development services customized to meet your specific needs.
  • Direct Response Marketing/Letter and Package Design
  • List Management, File Conversions, Merge-Purge, Sorting Address Standardization, CASS Certification, Postal Presorting, NCOA, IBM Processing, Electronic Tracking Systems, Surveys, Inventory Control, Order Processing, E-Mail Blasting, Secure Internet Connections and more . . .
  • Customized Customer Data Conversion & Maintenance Programs. Certified Fast Forward Partner through the United States Postal Office.

Direct Mail Department

  • 4 Image Pro 600 Series Inkjet Systems with in-line drying and tabbing. 6” to 8” of print, 600 x 600 DPI. Max piece size 12.25” x 17”, Min piece size 3” x 3.5”
  • 1 SECAP JET 1 Tabber with labeling attachment.
  • 2 Profold Tabbers for stamping and waferseal affixing.
  • 1 Surefeed 2” Double Tab Integrated Tabber System for right or left side tabbing.
  • 1 Kirk-Rudy KR545T Tabmaster Triplet Tabber for in-line tabbing.
  • 1 Pitney Bowes Flowmaster RS Flex Inserting System equipped with dual accumulator/folder for nest folding and inserting. Equipped with five friction feeders, one rotary feeding station and one bulk envelope feeder.
  • 2 Bell & Howell Phillipsburg Mark II six station inserter.
  • 2 SureFeed Turnover Stations for in-line duplexing or custom inkjet machines.
  • 2 Kirk Rudy KR730 Roller Registration Conveyors

Electronic Pre-Press Department

  • Heidelberg Prinact Workflow; data in Native Application, Postscript, PDF, Heidelberg Remote Access; internet based job submission workflow.
  • 3 Power Macintosh Pro Workstations – OSX
Proofing Devices
  • 2 Epson 9900 color proofing devices
  • 1 Epson 9800 color proofing device
  • 1 Epson 9900 equipped with DJet double sided Digital Blue Line.
Computer-To-Plate Devices
  • 1 Kodak Magnus 800 Platesetter

Design Department

  • 1 Mac Pro Tower
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