Alcom Equipment List

Offset Press Department Sheet-Fed

  • 1 Six-color XL 105 Heidelberg Speedmaster with Prinect Press Center including Inpress color and register controls. 28″ x 41″ sheet with in-line aqueous coater.
  • 1 Six-color CX 102 Heidelberg Speedmaster with Prinect Press Center including image control and register controls. 28″ x 40″ sheet size with in-line aqueous coater.
  • 1 Five-color SM 102 Heidelberg Speedmaster with CP2000 digital interface, 28″ x 40″ sheet size with in-line aqueous coater. Perfecting ability to print three colors over two.
  • 1 Five-color SM 74 Heidelberg Speedmaster 20-1/2″ x 29-1/2″ sheet size with in-line aqueous coater. Perfecting ability to print three colors over two.
  • 1 Four-color Akiyama Bestech 28 20″ x 28″ sheet size.
  • 1 Two-color Ryobi 13″ x 19″ sheet size.

Web Press Department (Non-heat Set)*

  • 1 4-Unit Solna Web, 23.75” max. printing surface, 24.8125” cutoff; Roll sizes 11” to 39” 1 web, 4 color, 2 sides; 2 webs, 2 color, 2 sides; 3 webs; 1 color, 2 sides: 4 webs, 1 color, 2 sides.
  • 1 4-Unit Heidelberg Harris V-30 Web, 22.375″ max. printing surface, 22.75″ cutoff; Roll sizes 26″ to 36″. Equipped with 4 Martin zero-speed auto splicers and console inking and register control for maximum efficiency.
  • 1 2 Unit TENSOR, 32 page web offset book press, 19” cutoff x 29” web width, capable of producing 6” x 9” and 7” x 9” signatures. Equipped with Jardis ribbon deck for 2 webs, 4 ribbons and Tensor Jaw folder. Also equipped with Martin zero-speed splicers for continuous operation, 2 webs, 1 color, 2 sides.
  • *All Web Presses are capable of gluing and trimming in-line with paster trimmer.
  • 1 S-96 Sheeter for high-speed roll-to-sheet conversion.

Digital Press Department

  • 1 Konika Minolta AccurioJet KM-1e LED UV Inkjet Press capable of printing on a sheet size of 23″ x 29″. Maximum substrate thickness of 24 point board.
  • 1 Kodak NexPress ZX3900 digital color press with HD inks.  Capable of printing on a large sheet size of 14″ x 39″.
  • 1 Xerox Iredesse Digital Color Press with Plockmatic Pro 50/35 high-end booklet maker. Capable of printing on sheet size of 13″ x 19″. Equipped with HD Metallic possibilities.
  • 1 Xerox V-180 Digital Color Press with inline booklet maker.
  • 1 Canon VarioPrint 6320 B/W digital production press equipped with an inline BLM 550 booklet maker capable of face trimming and square back saddle binding.
  • 1 Canon VarioPrint 6320 B/W digital production presses.
  • 1 Digimaster EX150 MICR B/W digital production press. Check and deposit slip printing up to 14.33″ x 18.5″
  • 1 CP Bourg Perfect Binder and Challenge 3-knife trimmer capable of producing near line perfect bond books.
  • 1 CP Bourg Booklet Maker for accurate scoring, folding, saddle stitching and 3-side trimming of booklets.
  • 1 Standard Horizon SPF-200A Bookletmaker + HOF 400 Sheet Feeder for accurate scoring, folding, saddle stitching and 3-side trimming of booklets.
  • 1 Standard Horizon AFC-566FG Digital Folder with fully automated setup, ultra-quick changeovers and the ability to handle sensitive digitally-imaged sheets without marking.
  • 3 Evolis Quantum II Duplex Card Printers for printing of plastic Gift Cards, ID Badges, Loyalty Cards, Event Badges, etc. Capable of short-run color printing. Ability to encode magnetic stripes.
  • 1 Morgana CardXtra Plus Business Card Cutter for concise business card cutting.
  • 1 Duplo DC-646 Slitter/Cutter/Creaser for high0quality slitting, cutting and creasing.
  • 1 Standard Horizon Perfect Binder
  • 1 Stahl 3-Knife Trimmer
  • 2 Auto Punch Systems used for punching sheets for varying binding operations like plastic coil and GBC binding.
  • 1 Challenge Cutter
  • 1 Challenger 3-hole drill
  • 1 Baum Folder 714
  • 1 Morgana Auto Creaser
  • 1 Plastic Coil Binding System

Wide Format Press Department

  • 1 HP Scitex FB 700 Industrial UV Printer. Capable of handling rigid and flexible material. Can print on media up to 98” wide and 2.5 inches thick. Ability to print CMYK + White.
  • 1 ESKO Kongsberg iXN24 Multi-cut High Power Router with capabilities to put the finishing touches on nearly every available substrate. Standard shape die-cutting as well as unique custom designs for every application.
  • Miller Weldmaster T300 Extreme Edge Seam Welder.  Single size hemming for all four banner sides; Pole pocket configured for pole insertion; Single size hemming for hem and rope.
  • 1 Trotec Speedy 400 Laser Engraver high speed laser engraver. For laser engraving on a wide range of materials with precision and speed.

Bindery and Finishing Department

  • 4 Saddle Stitchers with up to 8 pockets and cover feeder with 2-up capability and in-line hole punching.
  • 1 Fenimore In-line Punch
  • 4 Polar 137 ED 54″ Cutters with lift and jogger
  • 9 Folders up to 30”
  • 1 Stahl Ti Minifolder 52/36 20″ x 40″
  • 3 In-Line Z-2 Knife Folders for hard and soft folding
  • 2 Moll Regal Folder and Gluers with tipper plate
  • 1 Bobst Sp Evoline 102-E Diecutter
  • 1 Heidelberg Cylinder Cutter and Creaser 22-1/2″ x 32-1/4″ sheet size
  • 2 Multi-head drills
  • 3 Palamides BA700 In-line Banders
  • 1 In-line hot melt system for fugitive gluing capability
  • 1 TEC Lighting UV Coater for flood UV coating sheets up to 28″ x 40″.

Fulfillment Department

  • 1 On-call staff: up to 55 people per shift
  • 1 Pick and Pack Order Fulfillment with 3,500 skid locations and 4,000 bin locations
  • 1 Shanklin 17” x 22” Shrink Wrap Machine
  • 1 3 Hole Punch
  • 2 In-line Hot Glue Attachments
  • 1 PFM 2000: Packing Fin Seal Over Wrap System – fully automated
  • 1 Shanklin F-5 High Speed Shrink Wrap System – fully automated
  • 1 TEXWRAP 3322CR High Speed Shrink Wrap
  • 1 Steamfeed 5-Unit Collation System
  • 1 Mercure Envelope Sealer
  • 1 Dupo 12-Pocket Collator with staple capabilities

Data Management, Data Processing, Data Cleansing, Data Storage Department

  • Complete database management and development services customized to meet your specific needs.
  • Direct Response Marketing/Letter and Package Design
  • List Management, File Conversions, Merge-Purge, Sorting Address Standardization, CASS Certification, Postal Presorting, NCOA, IBM Processing, Electronic Tracking Systems, Surveys, Inventory Control, Order Processing, E-Mail Blasting, Secure Internet Connections and more . . .
  • Customized Customer Data Conversion & Maintenance Programs. Certified Fast Forward Partner through the United States Postal Office.

Direct Mail Department

  • 2 MCS Eagle Flex Print Inkjet Systems with in-line drying and tabbing. 600 x 600 DPI
  • 2 Image Pro 600 Series Inkjet Systems with in-line drying and tabbing. 6” to 8” of print, 600 x 600 DPI. Max. piece size 12.25” x 17”, Min piece size 3” x 3.5”
  • 1 SECAP JET 1 Tabber with labeling attachment.
  • 2 Profold Tabbers for stamping and waferseal affixing.
  • 1 Surefeed 2” Double Tab Integrated Tabber System for right or left side tabbing.
  • 1 Kirk-Rudy KR545T Tabmaster Triplet Tabber for in-line tabbing.
  • 1 Pitney Bowes Flowmaster RS Flex Inserting System equipped with dual accumulator/folder for nest folding and inserting. Equipped with five friction feeders, one rotary feeding station and one bulk envelope feeder.
  • 2 Bell & Howell Phillipsburg Mark II 6 Station Inserter.
  • 2 Kirk Rudy KR730 Roller Registration Conveyors

Electronic Pre-Press Department

Workstations
  • 3 Power Macintosh Pro Workstations – OSX
Workflow
  • Heidelberg Prinect Workflow
  • XMF Workflow
We currently accept date in the following workflows:
  • Native Application
  • Postscript
  • PDF
  • Heidelberg Remote Access Internet based job submission workflow.

Digital Asset Management system providing secure access to clients via the internet.

Proofing Devices
  • 3 Epson 9900 color proofing devices
  • 2 Epson 9800 color proofing devices
  • 2 Epson 9900 Digital Blue Line equipped with DJet double-sided plotter device.
Computer-To-Plate Devices
  • 2 Kodak Magnus 800 Platesetters (one with multi cassette loading unit)
  • 1 Fuji Computer to Plate Platesetter

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